Sugar Production Process in Iran
- Receiving and Preparing Raw Material
- Sugar Beet:
Beets are transported from the fields to the factory.
Initial cleaning involves separating dirt, stones, and impurities through washing and screening. - Sugarcane:
Sugarcane stalks are transported to the factory after harvesting.
Leaves and impurities are removed from the stalks.
- Sugar Beet:
- Extraction of Raw Juice
- Sugar Beet:
Beets are sliced into thin sheets.
They enter a diffusion machine where hot water extracts the sugary juice. - Sugarcane:
The sugarcane stalks are crushed and then milled.
The raw juice (sugarcane juice) is extracted under pressure from the stalks.
- Sugar Beet:
- Refining of Raw Juice
- Adding Chemicals:
Lime is added to the juice to separate impurities. - Heating the Juice:
The juice is heated, and impurities settle as sediments. - Settling and Filtering:
The juice is clarified.
- Adding Chemicals:
- Concentration of Juice (Evaporation)
- The sugary juice enters evaporators.
- Under heat and vacuum conditions, the water evaporates, and a thick syrup is obtained.
- Crystallization (Sugar Crystallization)
- The concentrated syrup is transferred to crystallizers.
- Sugar crystals form as the syrup cools gradually.
- Centrifugation (Separation of Crystals)
- The mixture of sugar crystals and molasses enters a centrifuge.
- The centrifuge separates the molasses through rapid spinning, leaving behind white sugar.
- Drying the Sugar
- The wet sugar enters dryers.
- Warm air is used to remove moisture from the sugar.
-
Packaging the Sugar
- The dried sugar is packaged in bags or smaller containers for domestic or industrial use.
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